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Natnael Masresha Zerihun

Electrostatic MEMS Accelerometer: Coupled FEM and Reduced-Order Model

IC and MEMS Design, BME · Budapest, Hungary · Autumn 2025 · Academic project · Individual

Coupled electrostatic-structural simulation of a MEMS accelerometer in ANSYS with hand-calculation checks at every step, exported as a reduced-order model and exercised in Twin Builder.

  • ANSYS
  • Twin Builder
  • FEM
  • Reduced-order model
  • MEMS

Overview

A silicon proof mass suspended on four beams over a 2 um air gap, simulated with full electrostatic-structural coupling: deflection under bias, spring softening, capacitance, and prestressed modal analysis, then reduced to a compact model for system-level simulation.

Technical approach

  • Coupled-field static analysis at 1 V and 3 V bias on a mesh of about 45,500 nodes
  • Electrostatic spring-softening and linear-perturbation modal analysis
  • Capacitance extracted from field energy
  • Reduced-order model export and a transient 1 g acceleration simulation in Ansys Twin Builder
  • Mesh designed with refinement at the suspension beams and plate edges where gradients concentrate
  • Analytical hand calculations (stiffness, pull-in, capacitance, natural frequency) as an independent check on every simulated quantity
  • Complementary ANSYS APDL exercises (coupled-field scripting) completed in the same course

Results

  • Simulated results matched analytical estimates within 10 percent across all compared quantities (several within 1 to 3 percent)
  • First natural frequency of 4269 Hz versus 4342 Hz analytical; ROM ring-down at 3731 Hz versus the biased modal result within 0.4 percent

Media

ANSYS deformation plot of the accelerometer plate and beams
Coupled-field static analysis: total deformation of the proof mass and suspension beams under electrostatic load (ANSYS 2025 R2).
Zoomed finite element mesh of the accelerometer
Mesh detail at the plate edge and suspension beam, refined where stress gradients concentrate (45,521 nodes, 67,346 elements).
ANSYS modal analysis mode shape plot
Mode shape from the prestressed (linear perturbation) modal analysis in ANSYS.